About Proto21
Date started: May 2018
Founder: Pir Arkam
Based: Dubai
Sector: Additive manufacturing (aka, 3D printing)
Staff: 18
Funding: Invested, supported and partnered by Joseph Group
Seven years ago Pir Arkam became the first person to build a 3D printer in his native Pakistan. His alma mater, Mehran University of Engineering & Technology, still boasts about his achievement in marketing materials – even though the first object he produced was a whistle incapable of producing sound.
However, after thousands of attempts, a Master's degree in robotics and automation and a move to Dubai, Mr Arkam's work is much more than a passing university hobby. His two year-old start-up, Proto21, now provides life-saving materials to those on the frontline of the Covid-19 response in the UAE.
When the pandemic began, business went away. I thought, we will not be able to pay salaries. But then suddenly I got a call.
His story is one of many in nearly every corner of the globe of a 3D printing workshop transforming its output in the face of this pandemic. For the past few months, start-ups, labs at universities and major multinationals like GE, HP and Volkswagen have been 3D printing much-needed masks, face shields and ventilator splitters to hospitals and medical professionals.
For Mr Arkam, a business owner with 17 employees and numerous contracts, news of the novel coronavirus was scary.
"When the pandemic began, business went away. I thought, we will not be able to pay salaries. But then suddenly I got a call," he says. The words were a welcome relief: "You've got a project."
Prior to the pandemic, the Proto21 facility in Jebel Ali operated up to 18 hours a day, its 40 printers churning out more than a thousand projects for some of the countries biggest brands over its two years in business.
For Dubai Expo2020, for example, Mr Arkam and his team worked with UAE students to turn ideas into functional prototypes, for a lesson on innovation. For the UAE Ministry of Defence, Proto21 made a topological map of the entire Middle East. A 3.5 metre-long drill bit at Adnoc's Abu Dhabi headquarters came out of the workshop, and Emirates Airlines relies on Mr Arkam for 3D-printed parts for its maintenance department.
But today, those 18-hour shifts look a bit different.
Proto21 is printing thousands of face shields every week for Dubai Police, Dubai Health Authority, as well as for hotels and retail outlets like Sacoor Brothers, and individual doctors who get free deliveries to their door if they ask.
The team is using different designs pulled from open sourcing, like the design Apple made available, and their own trial and error. Depending on if the shield will be used by doctors working a 12-hour shift in a clinical setting, or a police officer out on patrol during the sticky summer months in Dubai, the face masks are tailored to those needs: indoor or outdoor, length of wear and temperature exposure. These variables can be challenging to design for, it is not as straightforward as simply pressing 'print'.
This production method, also known as additive manufacturing, is a process of making three dimensional solid objects from a digital file. Proponents of 3D printing say it is the most precise, cost-effective and fastest way to produce goods, allowing complex shapes to be made using less material than traditional manufacturing methods.
The 3D-printed object is made by laying down successive layers of material, usually plastics, metals or polymers, until the object is created. Each layer is a thin, horizontal cross-section of the final product.
Prior to Covid-19, the global 3D printing materials market size was projected to reach $3.78 billion (Dh13.88bn) by 2026, growing by a compound annual basis of 12 per cent during the forecast period, according to a May report from Fortune Business Insights.
Aerospace will be one of the main growth drivers for this market, according to the report, which points out that the industry has been harnessing 3D printing technology for the past few decades to build design prototypes.
Recent breakthroughs using 3D printing show massive potential, according to Fortune. In Europe, for example, additive manufacturing is being used to produce implants and prosthetics for the healthcare sector. In Asia-Pacific, 3D printing materials are used in industries like automotive, healthcare and defence, according to the report.
Within a few short years, 3D printing has gone from a niche manufacturing method to opening new frontiers for scientific research and modern production. The Covid-19 pandemic has made it a mainstream solution as supply chains were hindered by the public health response, and demand surged for personal protective equipment (PPE) to help contain the virus' spread.
Mr Arkam is used to a challenge. He sold his car in Pakistan to start his 3D printing business in Dubai in 2018. He started out alone, offering training courses on the production method to businesses in the GCC.
Joseph Group, a large manufacturing company in Dubai that makes much of the signage throughout the UAE, took him up on his offer to learn the basics of 3D printing. They were so impressed by what he taught them that just a few months into business, Mr Arkam sold his company to Joseph Group for an undisclosed sum, retaining 25 per cent ownership but ceding control.
"It was the best decision of my life," Mr Arkam says. The acquisition allowed him to invest in equipment and quickly grow the business, which came easy for an entrepreneur obsessed with sales.
"Wolf of Wall Street is my kind of story," he says. Prior to starting Proto21, he worked at a call centre making 150 calls a day, selling 3D technology to businesses in the UK. It was good practice, he says.
But now, his purpose is to be of service.
These days, instead of producing product models for Adidas or Pantene, the company is printing ventilator splitters for Sharjah Hospitals so that one ventilator can treat multiple patients. It is also making Charlotte valves that can be attached to a snorkelling mask to make it a reusable full-face PPE for the doctors of Al Rashid Hospital and some Abu Dhabi ambulance staff. Some of this work is being done completely free of cost.
"From childhood I was interested in robotics and electronics. I would break my toys and see what's in there," he says.
He was first professionally introduced to 3D printing when he was awarded a scholarship for an exchange semester at the University of Huntsville in Alabama in 2012.
"I was fascinated," he recalls. "It was the world’s first self replicating device. A 3D printer can 3D print half of its parts for another 3D printer."
He decided he wanted to introduce this technology to his home country, and made building a printer his final year project.
"At that time it was more as a hobby," he says.
But today, he dreams of replacing limbs and teeth using bio-ink derived from someone's DNA. He thinks about sending a 3D printer to Mars, and using Martian soil to build homes.
For now, he is helping Earth overcome one of its biggest challenges. For someone who could not afford the materials he needed to do his work only two years ago, Mr Arkam is already exceeding all of his own expectations.
Q&A: Pir Arkam, founder of Proto21
What successful start-up do you wish you had started?
Proto21 was my dream and that’s what I would start again if I get a chance again. I want to become an industrialist. My goal is to use technology to solve problems and create jobs.
What's next?
Future plans are to start a renewable energy based start-up or an engineering DIY education kits company. I want to build factories and become the leading manufacturer of the world.
What has your growth journey been like?
Business expansion has been overwhelming in the short span of two years. From myself alone to a good team of 18 people, from one single machine to 40 machines.
If you could do it all again, what would you do differently?
I would work better on digital marketing campaigns and join Joseph Group earlier.
What might surprise people about the potential of 3D printing in the next decade?
3D printing is going to be a part of everyday life. There will be a 3D printer in everyone’s home and essential manufacturing tools in various industries. You will be able to 3D print body organs. Martians will use it as an essential tool while establishing Mars colonies. 3D printers in combination with artificial intelligence will develop communities and facilities on their own in remote areas, and even outside, this world.
Four-day collections of TOH
Day Indian Rs (Dh)
Thursday 500.75 million (25.23m)
Friday 280.25m (14.12m)
Saturday 220.75m (11.21m)
Sunday 170.25m (8.58m)
Total 1.19bn (59.15m)
(Figures in millions, approximate)
Company%20profile
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COMPANY%20PROFILE
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Cry Macho
Director: Clint Eastwood
Stars: Clint Eastwood, Dwight Yoakam
Rating:**
Dubai Bling season three
Cast: Loujain Adada, Zeina Khoury, Farhana Bodi, Ebraheem Al Samadi, Mona Kattan, and couples Safa & Fahad Siddiqui and DJ Bliss & Danya Mohammed
Rating: 1/5
if you go
The flights
Etihad, Emirates and Singapore Airlines fly direct from the UAE to Singapore from Dh2,265 return including taxes. The flight takes about 7 hours.
The hotel
Rooms at the M Social Singapore cost from SG $179 (Dh488) per night including taxes.
The tour
Makan Makan Walking group tours costs from SG $90 (Dh245) per person for about three hours. Tailor-made tours can be arranged. For details go to www.woknstroll.com.sg
Global Fungi Facts
• Scientists estimate there could be as many as 3 million fungal species globally
• Only about 160,000 have been officially described leaving around 90% undiscovered
• Fungi account for roughly 90% of Earth's unknown biodiversity
• Forest fungi help tackle climate change, absorbing up to 36% of global fossil fuel emissions annually and storing around 5 billion tonnes of carbon in the planet's topsoil
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Brolliology: A History of the Umbrella in Life and Literature
By Marion Rankine
Melville House
The specs
Engine: 8.0-litre, quad-turbo 16-cylinder
Transmission: 7-speed auto
0-100kmh 2.3 seconds
0-200kmh 5.5 seconds
0-300kmh 11.6 seconds
Power: 1500hp
Torque: 1600Nm
Price: Dh13,400,000
On sale: now
Key facilities
- Olympic-size swimming pool with a split bulkhead for multi-use configurations, including water polo and 50m/25m training lanes
- Premier League-standard football pitch
- 400m Olympic running track
- NBA-spec basketball court with auditorium
- 600-seat auditorium
- Spaces for historical and cultural exploration
- An elevated football field that doubles as a helipad
- Specialist robotics and science laboratories
- AR and VR-enabled learning centres
- Disruption Lab and Research Centre for developing entrepreneurial skills
New Zealand T20 squad
New Zealand T20 squad: Tim Southee (captain), Finn Allen, Todd Astle, Hamish Bennett, Mark Chapman, Devon Conway (wicketkeeper), Lockie Ferguson, Martin Guptill, Adam Milne, Daryl Mitchell, Glenn Phillips, Ish Sodhi, Will Young
The%20specs
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Representing%20UAE%20overseas
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KEY DEVELOPMENTS IN MARITIME DISPUTE
2000: Israel withdraws from Lebanon after nearly 30 years without an officially demarcated border. The UN establishes the Blue Line to act as the frontier.
2007: Lebanon and Cyprus define their respective exclusive economic zones to facilitate oil and gas exploration. Israel uses this to define its EEZ with Cyprus
2011: Lebanon disputes Israeli-proposed line and submits documents to UN showing different EEZ. Cyprus offers to mediate without much progress.
2018: Lebanon signs first offshore oil and gas licencing deal with consortium of France’s Total, Italy’s Eni and Russia’s Novatek.
2018-2019: US seeks to mediate between Israel and Lebanon to prevent clashes over oil and gas resources.
Some of Darwish's last words
"They see their tomorrows slipping out of their reach. And though it seems to them that everything outside this reality is heaven, yet they do not want to go to that heaven. They stay, because they are afflicted with hope." - Mahmoud Darwish, to attendees of the Palestine Festival of Literature, 2008
His life in brief: Born in a village near Galilee, he lived in exile for most of his life and started writing poetry after high school. He was arrested several times by Israel for what were deemed to be inciteful poems. Most of his work focused on the love and yearning for his homeland, and he was regarded the Palestinian poet of resistance. Over the course of his life, he published more than 30 poetry collections and books of prose, with his work translated into more than 20 languages. Many of his poems were set to music by Arab composers, most significantly Marcel Khalife. Darwish died on August 9, 2008 after undergoing heart surgery in the United States. He was later buried in Ramallah where a shrine was erected in his honour.
KILLING OF QASSEM SULEIMANI
New UK refugee system
- A new “core protection” for refugees moving from permanent to a more basic, temporary protection
- Shortened leave to remain - refugees will receive 30 months instead of five years
- A longer path to settlement with no indefinite settled status until a refugee has spent 20 years in Britain
- To encourage refugees to integrate the government will encourage them to out of the core protection route wherever possible.
- Under core protection there will be no automatic right to family reunion
- Refugees will have a reduced right to public funds
More on animal trafficking
Porsche Taycan Turbo specs
Engine: Two permanent-magnet synchronous AC motors
Transmission: two-speed
Power: 671hp
Torque: 1050Nm
Range: 450km
Price: Dh601,800
On sale: now
Killing of Qassem Suleimani
Milestones on the road to union
1970
October 26: Bahrain withdraws from a proposal to create a federation of nine with the seven Trucial States and Qatar.
December: Ahmed Al Suwaidi visits New York to discuss potential UN membership.
1971
March 1: Alex Douglas Hume, Conservative foreign secretary confirms that Britain will leave the Gulf and “strongly supports” the creation of a Union of Arab Emirates.
July 12: Historic meeting at which Sheikh Zayed and Sheikh Rashid make a binding agreement to create what will become the UAE.
July 18: It is announced that the UAE will be formed from six emirates, with a proposed constitution signed. RAK is not yet part of the agreement.
August 6: The fifth anniversary of Sheikh Zayed becoming Ruler of Abu Dhabi, with official celebrations deferred until later in the year.
August 15: Bahrain becomes independent.
September 3: Qatar becomes independent.
November 23-25: Meeting with Sheikh Zayed and Sheikh Rashid and senior British officials to fix December 2 as date of creation of the UAE.
November 29: At 5.30pm Iranian forces seize the Greater and Lesser Tunbs by force.
November 30: Despite a power sharing agreement, Tehran takes full control of Abu Musa.
November 31: UK officials visit all six participating Emirates to formally end the Trucial States treaties
December 2: 11am, Dubai. New Supreme Council formally elects Sheikh Zayed as President. Treaty of Friendship signed with the UK. 11.30am. Flag raising ceremony at Union House and Al Manhal Palace in Abu Dhabi witnessed by Sheikh Khalifa, then Crown Prince of Abu Dhabi.
December 6: Arab League formally admits the UAE. The first British Ambassador presents his credentials to Sheikh Zayed.
December 9: UAE joins the United Nations.
Shubh Mangal Saavdhan
Directed by: RS Prasanna
Starring: Ayushmann Khurrana, Bhumi Pednekar
The biog
Hobby: Playing piano and drawing patterns
Best book: Awaken the Giant Within by Tony Robbins
Food of choice: Sushi
Favourite colour: Orange
SPEC%20SHEET%3A%20SAMSUNG%20GALAXY%20S24%20ULTRA
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Lexus LX700h specs
Engine: 3.4-litre twin-turbo V6 plus supplementary electric motor
Power: 464hp at 5,200rpm
Torque: 790Nm from 2,000-3,600rpm
Transmission: 10-speed auto
Fuel consumption: 11.7L/100km
On sale: Now
Price: From Dh590,000
Electoral College Victory
Trump has so far secured 295 Electoral College votes, according to the Associated Press, exceeding the 270 needed to win. Only Nevada and Arizona remain to be called, and both swing states are leaning Republican. Trump swept all five remaining swing states, North Carolina, Georgia, Pennsylvania, Michigan and Wisconsin, sealing his path to victory and giving him a strong mandate.
Popular Vote Tally
The count is ongoing, but Trump currently leads with nearly 51 per cent of the popular vote to Harris’s 47.6 per cent. Trump has over 72.2 million votes, while Harris trails with approximately 67.4 million.
SNAPSHOT
While Huawei did launch the first smartphone with a 50MP image sensor in its P40 series in 2020, Oppo in 2014 introduced the Find 7, which was capable of taking 50MP images: this was done using a combination of a 13MP sensor and software that resulted in shots seemingly taken from a 50MP camera.
UAE%20Warriors%2045%20Results
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UAE currency: the story behind the money in your pockets
The Vile
Starring: Bdoor Mohammad, Jasem Alkharraz, Iman Tarik, Sarah Taibah
Director: Majid Al Ansari
Rating: 4/5
About Proto21
Date started: May 2018
Founder: Pir Arkam
Based: Dubai
Sector: Additive manufacturing (aka, 3D printing)
Staff: 18
Funding: Invested, supported and partnered by Joseph Group
